Firstly, I would like to thank MacTron for starting this thread, darthnVader for putting me on the right track and SnakeCoils for providing the ROM. Without these friendly chaps, I would still be struggling.
It looks like all is working to the level that I wanted. Here is my hardware. iLamp iMac 4,2 G4 800MHz manufactured June 2003. 15" flat panel, Geforce 2MX 32MB, USB1, listed as X only. I replaced the faulty DVD ROM drive and replaced the PRAM battery with a home made setup until I can source the correct cell locally.
Ok, here are the steps I followed for my system.
Boot from Tiger retail DVD
In Disk Utility, erase internal hard drive to 2 partitions and make sure install OS 9 Drivers is checked. (WARNING! This step erases all content on internal hard disk.)
Install Tiger to one of the partitions.
Boot into Tiger and mount the IMG file as found on the MacOS9Lives 2013 disc. Drag and drop the contents of the mounted IMG to the second partition. (At this point, OS9 did not appear under Startup Disk.
Restart Mac and boot to Open Firmware (Cmd + Opt + O + F)
Type the following in order:
" /" select-dev
" PowerMac4,2" encode-string " MacRISC" encode-string encode+ " MacRISC2" encode-string encode+ " MacRISC3" encode-string encode+ " Power Macintosh" encode-string encode+ " compatible" property
mac-boot
Let Tiger boot
Head on to page 1 of this thread and look for the ROM posted by SnakeCoils. Download and extract that to Tiger desktop.
Drag the ROM file to the "System Folder" for the OS9 you dragged to the second partition above. (Overwrite the existing file.)
Now, provided you booted with the commands above, you should see the OS9 install in Startup Disk.
From this point onward, my system now correctly boots to OS 9 without me having to type the above commands every time.
A note though. If I boot back into Tiger without the commands listed above, I don't get OS9 under startup disk. However, if we don't boot into Tiger, the commands are no longer required.
Guys, thanks again for all your help. darthnVader, I still owe you a Bells for the initial help.